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Ford Invests $1B in Kentucky Truck Plant Paint Shop

Ford is investing $1 billion to build a new paint shop at its Kentucky Truck Plant in Louisville, supporting F-Series and SUV production.

By Muhamed Porić

September 27, 2026 at 5:50 PM

Photo by Bilal Ahmed on Pexels

Ford Motor Company is committing $1 billion to construct a new paint shop at its Kentucky Truck Plant in Louisville, reinforcing operations at its largest and highest-revenue U.S. manufacturing facility. Groundbreaking on the facility upgrade is scheduled to begin by late this year, replacing the existing paint infrastructure as part of a broader domestic manufacturing push.

"For more than a century, Ford and Kentucky have grown together, and we're investing to ensure that relationship remains strong for generations to come," said Jim Farley, Chief Executive Officer, Ford Motor Company, in a statement regarding the project. "These investments demonstrate our confidence in Kentucky's workforce, our commitment to American manufacturing and our belief that the future of mobility and energy will be right here in the United States."

Production Scale at the Louisville Facility

The Kentucky Truck Plant operates at a high volume, producing a new vehicle off the assembly line every 45 seconds, according to a Fox Business report. The facility handles production for several of the automaker's core profit-driving models, including F-Series Super Duty pickups, the Ford Expedition, and Lincoln Navigator SUVs.

Modernizing the paint shop is a critical step in maintaining vehicle quality and production efficiency at the massive complex. Automotive paint shops require advanced environmental controls, robotic application systems, and specialized curing ovens to meet strict durability standards for large commercial and consumer vehicles.

Broader Manufacturing Investments in Kentucky

This $1 billion allocation arrives alongside other regional capital expenditures by the automaker. Ford is also directing a separate $2 billion investment toward transforming its nearby Louisville Assembly Plant, which is slated to begin production of the new Fathom electric truck in 2027.

Together, these projects represent a substantial financial commitment to the state's industrial footprint. By upgrading paint facilities for internal combustion and heavy-duty lines while simultaneously retooling for upcoming electric vehicle production, the company is maintaining legacy output while building out next-generation manufacturing capacity in the domestic market.

FordManufacturingAutomotiveKentuckyJim Farley
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Muhamed Porić

Founder and Editor of Embers.

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